Case Study

FM-200 Clean Agent Fire Suppression for a Bangladesh Bank's Primary Data Centre

Achieved FSCD NOC in 90 days; zero false discharge incidents over 18 months.

  • Client

    Private commercial bank

  • Location

    Dhaka

  • Delivered

    2025

  • Project Status

    2025

Client Organization

Private commercial bank

Deployment Location

Dhaka

Completion Year

2025

Brands & Systems

honeywell, naffco

The challenge

Client Profile

A second-generation private commercial bank established in the early 2000s, operating 35 branches across Bangladesh with headquarters in Dhaka's Purana Paltan financial district. The bank's primary data centre occupies a dedicated 280 square metre room on the third floor of its headquarters building, housing 120 servers across 18 racks, including the core banking application servers, disaster recovery infrastructure, and network security appliances. The data centre was purpose-built in 2018 during a headquarters renovation, but the fire suppression question was deferred at that time due to budget constraints and never resolved.

The challenge

The Challenge

When the data centre was constructed in 2018, the building's existing wet-pipe sprinkler system was extended into the room as a temporary measure — with the explicit understanding among the facilities team that it would be replaced with an appropriate suppression system before the room went live. This replacement never happened. By 2026, the bank had 120 production servers operating under a ceiling fitted with standard wet-pipe sprinkler heads — a configuration that the bank's own IT risk register described as "critical unmitigated risk."

The danger of a wet-pipe sprinkler system in a live server room is not merely theoretical. A single accidental sprinkler discharge — triggered by a construction worker's heat gun on the floor above, a faulty head, or a genuine fire — would activate all heads in the zone simultaneously, releasing hundreds of litres of water across 120 servers. The bank's IT department estimated that a full discharge event would cause irreparable damage to all server hardware, with replacement cost estimated at BDT 4.5 crore, plus days or weeks of core banking system downtime while replacement hardware was procured and configured from scratch. The bank had no live hot standby site that could absorb full operations immediately.

Bangladesh Bank's ICT Security Guideline v4.0 includes a specific requirement that primary data centres must have appropriate fire suppression systems — and specifically references clean agent or pre-action systems as appropriate for IT environments, implicitly disqualifying wet-pipe water sprinklers. During the bank's 2025 Bangladesh Bank IT security examination, the wet-pipe sprinkler situation was escalated from a recommendation to a formal directive, requiring the bank to implement a compliant suppression system within 120 days. Non-compliance would be reportable to the Bangladesh Bank board as a material IT risk management failure.

The bank's insurance policy added a third pressure vector. The cyber and technology liability insurance policy, renewed in early 2025, included a clause requiring the policyholder to maintain fire suppression appropriate to the server environment. The bank's insurance broker informally advised that in the event of a water damage claim from a sprinkler activation in a server room where compliant suppression had not been installed, the insurer would likely contest the claim on the basis of the policy condition breach.

The 120-day Bangladesh Bank timeline was non-negotiable. The bank needed a vendor who could survey, design, procure, and install a complete suppression system — including early warning detection, clean agent agent release mechanism, and all safety interlocks — within that window.

Why SSAL

Why SSAL

The bank's Head of IT Infrastructure initiated a procurement process with four vendors. SSAL was the only vendor to present a complete integrated solution covering both early warning fire detection (VESDA aspirating detection) and the suppression system in a single scope, with a single integrator responsible for the interaction between them. Two other vendors proposed the suppression hardware but explicitly excluded the detection side, citing it as "another discipline." The fourth vendor proposed a gaseous suppression system using a non-UL/FM-approved agent without clear documentation of its regulatory standing.

SSAL's technical presentation included a room integrity blower door test as part of the design phase — a detail that demonstrated genuine suppression engineering knowledge. An FM-200 system is only effective if the protected enclosure can hold the required agent concentration for the required hold time. A room with significant leakage will bleed agent before the minimum 10-minute hold time expires. SSAL's inclusion of the integrity test in the scope, before finalizing agent quantity, showed the bank's IT team that SSAL understood suppression engineering rather than simply selling hardware.

SSAL's experience with Honeywell fire systems through its parent company Smart Technologies (BD) Ltd. — including several previous FM-200 installations — provided a bankable reference track record. The bank's facilities manager visited one of those reference sites to inspect workmanship and speak with the client before signing the contract.

The solution

The SSAL Solution

SSAL designed and installed a complete integrated fire detection and suppression system for the data centre, conforming to NFPA 2001 (Standard on Clean Agent Fire Extinguishing Systems) and NFPA 72 (National Fire Alarm and Signaling Code), and meeting the Bangladesh Bank ICT Guideline v4.0 physical security requirements for data centre fire protection.

Pre-Installation Room Integrity Assessment: Before finalizing the FM-200 system design, SSAL conducted a room integrity blower door test per ISO 14520 / NFPA 2001 Annex B. The test identified three significant air leakage paths: a cable penetration through the floor slab (inadequately sealed during original construction), a gap around an HVAC supply duct entry, and a door undercut that exceeded tolerance. These were sealed with appropriate fire-rated sealant and door sweeps before system design was finalized. The post-remediation integrity test confirmed the room held sufficient pressure to guarantee 10-minute agent retention at the design concentration.

Honeywell FM-200 Clean Agent Suppression: The suppression system was designed using Honeywell ECARO-25 (FM-200 / HFC-227ea) as the clean agent, selected for its UL/FM listing, zero ozone depletion potential, and proven effectiveness in IT environments. Agent quantity was calculated per NFPA 2001 to achieve an 8.5% by volume concentration — above the minimum extinguishing concentration for Class A/B/C fires — within the 280 square metre, 3-metre ceiling room volume.

Two 50kg FM-200 cylinders were installed in a dedicated suppression equipment enclosure adjacent to the server room, connected via stainless steel high-pressure piping and nozzles distributed through the server room ceiling to ensure uniform discharge. The system is configured as a total flooding system covering the entire room volume. A manual abort station is mounted at the server room exit, allowing personnel inside the room to halt the discharge countdown during the pre-discharge delay period (30 seconds from detection to discharge).

Siemens Cerberus PRO Addressable Fire Detection: Very Early Warning Fire Detection (VEWFD) was provided by a Xtralis VESDA-E VEA aspirating smoke detector, which continuously draws air samples from 12 points throughout the server room — including under-floor, in-rack (via capillary tubes), and ceiling level. The VESDA system provides four threshold alert levels: Alert, Action, Fire 1, and Fire 2. The Fire 2 threshold, set conservatively above the highest sensitivity level, triggers the FM-200 suppression discharge sequence through the Siemens Cerberus PRO fire alarm control panel (4-loop FACP).

The Siemens Cerberus PRO panel provides the pre-discharge sequence management: upon Fire 2 detection, the panel activates audible and visual pre-discharge alarms (bells and strobe throughout the room and adjacent corridor), closes HVAC dampers via BMS interlock to prevent agent dilution, cuts power to non-essential equipment via relay output, initiates the 30-second countdown, and releases the FM-200 solenoid valve to discharge the agent. A manual release station is also provided at the server room entrance for security override.

Integration with Building Fire Alarm: The data centre suppression panel is networked to the building's main Siemens Cerberus PRO fire alarm system via the Cerberus PRO ring bus, ensuring that a suppression discharge event also triggers full building evacuation alarm.

Safety Interlocks and Signage: The system includes abort/manual release stations at both sides of the server room door, door-mounted suppression system status displays, mandatory NO RE-ENTRY signage (as per NFPA 2001 post-discharge protocol), manual lockout key switch for maintenance mode, and automatic door release to ensure egress doors are unlocked during a discharge event.

Implementation

Implementation

The project was delivered in 11 weeks — well within the 120-day Bangladesh Bank directive timeline, providing a three-week buffer for the compliance documentation preparation.

Week 1-2 was dedicated to the room integrity assessment, remediation work, and detailed engineering drawing preparation. Weeks 3-5 covered the mechanical installation: suppression cylinder rack, high-pressure piping runs, and nozzle installation. The piping penetrations through the server room walls were fire-stopped with Hilti firestopping collars to maintain the room's compartmentation. Weeks 6-8 covered the Siemens panel installation, VESDA detection system, wiring, and BMS interlock connections. Weeks 9-10 were system commissioning, functional testing of all pre-discharge sequences, and the discharge simulation test (using nitrogen to verify valve and piping function without releasing FM-200). Week 11 was the Bangladesh Bank documentation review, NFPA 2001 compliance documentation package preparation, and formal handover.

The installation team worked during business hours with the server room remaining fully operational throughout. All ceiling work was conducted with server room staff present and with the suppression system in maintenance lockout mode during active work periods. No server downtime was required at any point during the project.

"We had lived with the wet-pipe sprinkler problem in the server room for seven years, always treating it as something to deal with later. Bangladesh Bank's directive made later into now. What impressed us about SSAL was that they started with the room integrity test — before they'd sold us a single cylinder of FM-200. They found three air leaks that would have made our suppression system legally compliant but practically ineffective. The approach told us everything about how seriously they take the engineering. We're now in a position where our most critical infrastructure is protected the way it should have been from day one."

Head of IT InfrastructurePrivate Commercial Bank, Dhaka
Outcome

Results & Impact

The FM-200 system achieved the design concentration — 8.5% by volume — in laboratory discharge testing documented by the Honeywell equipment supplier, with full room concentration achieved in under 10 seconds. The post-installation room integrity test confirmed a minimum hold time of 12.4 minutes, exceeding the NFPA 2001 minimum 10-minute requirement.

Bangladesh Bank's 120-day directive was satisfied with 18 days to spare. The bank's compliance team submitted the NFPA 2001 commissioning report, Siemens panel commissioning certificate, and VESDA system commissioning certificate to Bangladesh Bank's IT examination team, who formally acknowledged the directive as resolved at the subsequent quarterly review.

The bank's insurance broker reviewed the installation documentation and confirmed that the policy condition regarding appropriate fire suppression was now satisfied, resolving the potential claim contestability issue. The broker also noted that the installation of a VESDA very-early-warning system — rather than standard point-type smoke detectors — represented a risk improvement that would be referenced in the next policy renewal negotiation.

The wet-pipe sprinkler heads in the server room were capped and isolated from the building water supply as part of the project scope, eliminating the accidental discharge risk that had been the most immediate threat to server hardware.

Next step

Planning a similar project?

We'll share reference contacts and a recommended scope for your environment.